Club Car Electric Motor Removal

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Try taking a 2x4 about four foot long and smacking the the rear edge till you can get a couple screw drivers and pry the motor off the splines are rusted not releasingWhen you get it apart never seize the splines when reinstalling the motoruse the butt end off 2x4 using it as a ram.

Club car electric motor removal. This will not work on Club Car IQ carts. Perform the Pre-Operation and Daily Safety Checklist. Club Car w Curtis 1510 1515 600A 5KW Navitas DC to AC Conversion Kit with On-the-Fly Programmer.

You can remove a motor that is not seized to the splines by sliding the same off from the splined shaft. Club Car IQ Plus 48-Volt AMD Replacement Motor. I did get the motor casing to slide but the armature is still stuck in the spline.

Working on a 1999 club car and have a top post on the motor burnt off. This C-clip or retainer nut can be accessed only using a pair of 90-degree C-clip pliers. Removing the motor on a 2003 Club Car DS.

Connect a third ratchet strap to the strap below the motor and pawl the motor off. Before you start the repair take pictures and make diagrams. You can remove the motor from your Club Car Precedent by following any of the options given below.

Using a multimeter a jumper wire and a 12-24 volt power source you can test the condition and functions of your golf cart motor without removing it from the cart. The electric motor will have four wires connected to the top front. The axle bearing of a 1998 electric Club Car rear axle houses a retainer nut that is located inside the axle tube.

Got the 3 716 bolts and the one 12 out and all wires disconnected. Mark each wire with the proper post number with a piece of chalk before removing the wires from the motor. Ad Compare Car Rentals Near You from 8 Day.

They can be a pain in the ass to get off but Ive never had to heat or cut one off. Jul 25 2020. Put cart in reverse.

Resetting the Onboard computer OBC Series Carts. Hold accelerator pedal all the way down until reverse buzzer stops. Motor will spin free but will not come out.

Club Car recommends that motors requiring major repair be sent to a qualified motor repair shop. However there are many relatively simple tasks that can be performed by a technician with general knowledge and experience in electric motor repair. Move to the rear of the club car and locate the electric motor underneath the rear of the car.

You will have to remove the bag holder to get to the screws but the panel should give you access to the drive motor. Disconnect pack positive and pack negative connections. If necessary connect batteries.

2 179500 More Information. This is often a C-clip and keeps the axle in position inside the tube. Motor will not slide out.

The axle flange has holes in it. Remove Regen Braking on a Club Car Regen I andor Regen II Cart. The motor is parallel to the axle but after removing all the bolts I cant get the motor to slide out.

Simply unplug the motor speed sensor. Adjust tire to recommended pressure. Easy Quick Online Booking.

Unhook the battery negative cable to disable the unit and have no sparking. Each of the four battery wire posts are marked A1 A2 S1 S2. GENERAL INFORMATION Storage Electric Vehicle RETURNING THE STORED ELECTRIC VEHICLE TO SERVICE 1.

Club Car DS 48-Volt AMD Motor Fits 1982-Up 51399 More Information. See Section 2 Vehicle Specications. Spray the shaft and spline coupler a couple more times with the WD-40 and let it sit over night then wiggle pull and tap on the armature.

1998 electric Club Car rear axle removal. Club Car Precedent motor removal. See the vehicle owners manual.

The motor casing will not move far enough to remove it as it hits the frame. Prayed on the lip behind the band. It may take a second pair of hands to have someone tap of it.

If the speed seems to be off or your cart gives off a burning wire smell your golf cart motor might have a problem.

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